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Discrete Manufacturing Software


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NetSuite logo
 
NetSuite excels at handling the needs of discrete manufacturers, especially those involved in light assembly. The package can handle the needs of made-to-order, repetitive and engineer-to-order for a variety of industries.
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NetSuite excels at handling the needs of discrete manufacturers, especially those involved in light assembly. The package can handle the needs of made-to-order, repetitive and engineer-to-order for a variety of industries.
 
Fishbowl Manufacturing logo
 
Fishbowl Inventory is a trusted name in manufacturing software and is adaptable enough to fit the needs of nearly any discrete segment. MES, supplier and asset management are offered on a best-of-breed basis.
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Fishbowl Inventory is a trusted name in manufacturing software and is adaptable enough to fit the needs of nearly any discrete segment. MES, supplier and asset management are offered on a best-of-breed basis.
 
ECi M1 logo
 
ECi M1 is flexible enough to handle the needs of all manufacturing modes such as the repetitive, engineer-to-order and make-to-order modes. The system is a fully integrated suite designed for the Windows platform.
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ECi M1 is flexible enough to handle the needs of all manufacturing modes such as the repetitive, engineer-to-order and make-to-order modes. The system is a fully integrated suite designed for the Windows platform.
 
Global Shop Solutions logo
 
One-System ERP is a robust discrete manufacturing software solution that is great fit for all sizes of businesses. One-System offers inventory management and tracking, costing scheduling, and a number of other features.
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One-System ERP is a robust discrete manufacturing software solution that is great fit for all sizes of businesses. One-System offers inventory management and tracking, costing scheduling, and a number of other features.
 
Infor VISUAL ERP logo
 
Infor VISUAL ERP is a cost-effective discrete manufacturing software that helps manufacturers optimize their operations. This solution features applications for resource planning, supply chain management and more.
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Infor VISUAL ERP is a cost-effective discrete manufacturing software that helps manufacturers optimize their operations. This solution features applications for resource planning, supply chain management and more.

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JobBOSS logo
 
Exact JobBOSS is a very flexible and reliable solution designed specifically for discrete manufacturers of multiple different manufacturing methods. The system is best-suited for manufacturers with small to medium businesses.
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Exact JobBOSS is a very flexible and reliable solution designed specifically for discrete manufacturers of multiple different manufacturing methods. The system is best-suited for manufacturers with small to medium businesses.
 
IQMS MES Software logo
 
IQMS’ flagship product, EnterpriseIQ ERP, is developed specifically for SMB and large discrete, and batch process manufacturers in the aerospace, medical device, automotive, food and beverage, consumer products, plastics, packaging... Read More
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IQMS’ flagship product, EnterpriseIQ ERP, is developed specifically for SMB and large discrete, and batch process manufacturers in the aerospace, medical device, automotive, food and beverage, consumer products, plastics, packaging... Read More
 
KeyedIn Manufacturing logo
 
KeyedIn Manufacturing is a web-based solution designed for small and mid-sized manufacturers that helps manage everything from the shop floor to production, scheduling, estimating, and more. KeyedIn was developed specifically for custom... Read More
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KeyedIn Manufacturing is a web-based solution designed for small and mid-sized manufacturers that helps manage everything from the shop floor to production, scheduling, estimating, and more. KeyedIn was developed specifically for custom... Read More
 
E2 Shop System logo
 
Shoptech, makers of E2 Shop System, has been featured in Inc. magazines list of the 5000 fastest growing US companies. The program serves several discrete manufacturing segments with particular strength in job shop manufacturing.
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Shoptech, makers of E2 Shop System, has been featured in Inc. magazines list of the 5000 fastest growing US companies. The program serves several discrete manufacturing segments with particular strength in job shop manufacturing.
 
Infor SyteLine ERP logo
 
With the dependability of the Infor name, SyteLine ERP works to reduce inventory levels and shortages, drive organizational growth, plan and schedule order by order, and deliver critical information quickly to help make better business... Read More
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With the dependability of the Infor name, SyteLine ERP works to reduce inventory levels and shortages, drive organizational growth, plan and schedule order by order, and deliver critical information quickly to help make better business... Read More

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ProfitKey ERP logo
 
With over 30 years of experience in the ERP and Manufacturing markets, ProfitKey International has developed Rapid Response Manufacturing (RRM) to provide a fully integrated ERP and MES solution for small to mid-size manufacturers.... Read More
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With over 30 years of experience in the ERP and Manufacturing markets, ProfitKey International has developed Rapid Response Manufacturing (RRM) to provide a fully integrated ERP and MES solution for small to mid-size manufacturers.... Read More
 
Exact Macola logo
 
Discrete manufacturers across a variety of segments such as paper & packaging and medical products are supported by the Exact Macola system. The software includes MRP, supply chain management and inventory control.
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Discrete manufacturers across a variety of segments such as paper & packaging and medical products are supported by the Exact Macola system. The software includes MRP, supply chain management and inventory control.
 
Mar-Kov CMS logo
 
Mar-Kov CMS (Chemical Management System) was developed to meet the unique needs of process, batch, and formulation based manufacturers. By automating daily routine processes, companies are able to streamline their operations while... Read More
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Mar-Kov CMS (Chemical Management System) was developed to meet the unique needs of process, batch, and formulation based manufacturers. By automating daily routine processes, companies are able to streamline their operations while... Read More
 
Henning Visual EstiTrack ERP logo
 
Headquartered in Ohio, Henning Software specializes in serving the needs of discrete manufacturers of every manufacturing mode. Accounting, supply chain management, CRM and supplier management are packaged in an integrated suite.
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Headquartered in Ohio, Henning Software specializes in serving the needs of discrete manufacturers of every manufacturing mode. Accounting, supply chain management, CRM and supplier management are packaged in an integrated suite.
 
SYSPRO logo
 
Used in 60 countries and with more than 1,500 partners, Syspro’s discrete manufacturing software is best-suited for small to mid-sized companies in industries such as automotive, metal fabrication and transportation equipment.
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Used in 60 countries and with more than 1,500 partners, Syspro’s discrete manufacturing software is best-suited for small to mid-sized companies in industries such as automotive, metal fabrication and transportation equipment.

Call us for a free FastStart Consultation: +1 888 918 2748


 
Kenandy Cloud ERP logo
 
Kenandy is a comprehensive cloud-based ERP solution created for companies that design, manufacture, or distribute products. It helps businesses manage core processes including order-to-cash, planning and production, procurement, TPM,... Read More
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Kenandy is a comprehensive cloud-based ERP solution created for companies that design, manufacture, or distribute products. It helps businesses manage core processes including order-to-cash, planning and production, procurement, TPM,... Read More
 
MIE Trak PRO logo
 
Job shops of the discrete manufacturing mode will find MIE Trak Pro capable of managing their operations. The system helps manufacturers monitor their supply chain, manage shop floor operations and track supplier relationships.
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Job shops of the discrete manufacturing mode will find MIE Trak Pro capable of managing their operations. The system helps manufacturers monitor their supply chain, manage shop floor operations and track supplier relationships.
 
EVO~ERP logo
 
EVO~ERP is a robust integrated suite that’s a good fit for small to medium sized manufacturers. EVO~ERP offers features for inventory management, purchasing, billing, work order management.
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EVO~ERP is a robust integrated suite that’s a good fit for small to medium sized manufacturers. EVO~ERP offers features for inventory management, purchasing, billing, work order management.
 
Datacor Chempax logo
 
Chempax by Datacor is an integrated enterprise resource planning (ERP) and customer relationship management (CRM) application designed specifically for chemical process manufacturers and distributors. The solution can be scaled to... Read More
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Chempax by Datacor is an integrated enterprise resource planning (ERP) and customer relationship management (CRM) application designed specifically for chemical process manufacturers and distributors. The solution can be scaled to... Read More
 
Rootstock logo
 
Rootstock Software is a cloud-based ERP solution designed for manufacturers and distributors of all sizes and across industry verticals. The software controls different aspects of the business - from sales and purchase order management,... Read More
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Rootstock Software is a cloud-based ERP solution designed for manufacturers and distributors of all sizes and across industry verticals. The software controls different aspects of the business - from sales and purchase order management,... Read More
 

Buyer's Guide

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Discrete manufacturing is a commonly used term in manufacturing that refers to a final product which can be divided up into its raw components. For example, in an automobile, each component can be separated, touched and seen. By contrast, in process manufacturing it isn’t possible to get the raw ingredients out of the final product. An example of process manufacturing is medications produced by pharmaceutical companies.

This guide is intended to help those who are looking for a software solution that will make the discrete manufacturing process more streamlined for their organization. Here’s what we’ll cover:

What Is Discrete Manufacturing Software?
Common Features of Discrete Manufacturing Software
Benefits of Discrete Manufacturing Software

What Is Discrete Manufacturing Software?

Discrete manufacturing systems are designed to give organizations better control of and visibility into the manufacturing process. Discrete manufacturers focus on reducing costs by limiting waste and reducing the time to produce. A typical system will implement a lean manufacturing philosophy, matching the inflow of parts, materials and subassemblies with the production of finished goods.

The key modules for discrete manufacturers are inventory (including purchasing and receiving), accounts receivable and customer relationship management (CRM), with a special emphasis on process control. Manufacturers of discrete goods can choose to implement a full enterprise resource planning (ERP) system or select best-of-breed components to integrate with their accounting system. Firms with automated shop floors will be interested in incorporating manufacturing execution systems (MES). Integration with project management is available on some manufacturing systems as well.

For most manufacturers of discrete goods, general ledger and accounts payable are standard. Payroll is standard, but some companies have bonus pay and overtime that must be charged against specific projects or products.

On-premises installations are the norm for discrete manufacturing software, but cloud-based options exist. The key driver of cloud-based installations is the existing information technology (IT) capabilities of the company, usually based on the complexity of the shop floor technology and integration.

Common Features of Discrete Manufacturing Software

In evaluating software, discrete manufacturers should consider the following functions to meet their unique requirements:

Supply chain management Discrete manufacturers need transparency into suppliers’ systems. Order status, supplier inventory, current pricing, order entry and payment can all be integrated between supplier and manufacturer.
Make/buy reporting Products require subassemblies. Make/buy reporting applies job estimating to subassemblies to see if it is more profitable to make or buy components. Advanced systems will factor in time to build or buy, as well as the cost.
Process planning reporting In order to estimate and track jobs, the process for each step of fabrication must be planned and documented. The process of planning reports tracks the development of the process plan for each product.
Material supplier planning Part of the make/buy process, material supplier planning assigns a bill of materials to each subassembly. This also allows make/buy decisions to be based on current market prices for material and labor for each product and production run.
Component substitution If a preferred component is not available, the inventory system should provide any alternative components. The production runs with alternative components should be tracked for recall management.
Bill of materials (BOM) management The system should create BOMs directly from orders. It should allow revisions to the BOM to provide additional levels of detail. In advanced systems, a conceptual BOM is used as part of the process to develop a quote or new product.
Workload planning As part of the manufacturing planning process, shop floor managers can adjust the workloads of employees and machines. Managers can use this feature to leverage the most expensive equipment to depreciate or minimize usage of the most expensive to run. Managers can also manage workloads of shop workers, taking into account workers’ preferences.
Engineering change management The system should track engineering changes and their impact on time and cost per unit. It should also be easy to enter the changes into the system so that the adjustments can flow to other products and the overall production schedule.
Serial number management If the products are serialized, the serial numbers must be managed. Numbers must be linked to specific products, including any variations, such as color options. Serial numbers must be tied to production runs as part of recall management.
Certified design management If the manufacturer produces certified products, the system should provide compliance reports for the certification authority. It should also enforce the stipulations of the certification, such as no component substitutions or no changes in software.
Recall management The system should support product recalls by identifying which runs are affected and which customers received them.

Benefits of Discrete Manufacturing Software

Manufacturing businesses can see a variety of benefits with the implementation of discrete manufacturing software. Some of these benefits include:

  • Creation of a collaborative environment in the organization. Discrete manufacturing tools allow for a collaborative environment that lets employees share information seamlessly with both internal and external stakeholders. They can retrieve a graphical view of processes and workflows that help in sharing and adopting best practices within the organization. Finance and other teams can also access the accurate costs of products and detailed reports once the software is integrated with other applications in use.
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  • Improved customer service. Integrating CRM functions with discrete manufacturing software allows users to generate a consolidated view of their customer information. Users can quickly access the order status, product details and progress report. This information helps users provide after-sales service by monitoring the equipment delivered to its customers. Businesses can further expand their customer base by sending competitive quotes and delivering customized products.
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  • Better visibility of work in progress. Users get up-to-date information of all product orders, which helps them plan their workflows more effectively. The software helps managers determine whether the order will be finished and delivered within the stipulated time frame. This feature helps floor managers take corrective actions and expedite the work on orders with the nearest deadlines.
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  • Increased efficiency. Discrete manufacturers require data about their providers, transportation expenses, the market demand and competitors. An efficient solution provides a consolidated view of data in a single platform, giving full visibility into all processes. Management can also use this real-time data to make better decisions.

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