We've helped thousands of process manufacturers choose the right manufacturing software so they can reduce costs and improve production quality. How does it work?

Process Manufacturing Software


Sort by:
 
Sort by:
 
Fishbowl Manufacturing logo
 
Fishbowl is a business automation and inventory management platform for small to midsize companies. It integrates with QuickBooks accounting and offers inventory control, material requirements planning (MRP) and job shop floor control/manufacturing... Read More
Rating:            (508)
Rating:
        (508)
Price:
Advisor Recommendations:
187
Platforms:
Deployment:
Business Size:
S
M
L
Fishbowl is a business automation and inventory management platform for small to midsize companies. It integrates with QuickBooks accounting and offers inventory control, material requirements planning (MRP) and job shop floor control/manufacturing... Read More
 
NetSuite logo
 
NetSuite Manufacturing Edition offers an integrated inventory, warehouse management, accounting and financial management, order management, customer relationship management (CRM), and e-commerce platform. Offered as a cloud-based solution... Read More
Rating:            (14)
Rating:
        (14)
Price:
Advisor Recommendations:
164
Platforms:
Deployment:
Business Size:
S
M
L
NetSuite Manufacturing Edition offers an integrated inventory, warehouse management, accounting and financial management, order management, customer relationship management (CRM), and e-commerce platform. Offered as a cloud-based solution... Read More
 
Deskera ERP logo
 
Deskera ERP is a cloud-based enterprise business management suite that automates sales, billing, fulfillment, distribution (including pick, pack and ship process), sales commission calculations, purchasing, payment processing, product... Read More
Rating:            (3)
Rating:
         (3)
Price:
Advisor Recommendations:
34
Platforms:
Deployment:
Business Size:
S
M
L
Deskera ERP is a cloud-based enterprise business management suite that automates sales, billing, fulfillment, distribution (including pick, pack and ship process), sales commission calculations, purchasing, payment processing, product... Read More
 
Sage Business Cloud Enterprise Management logo
 
Sage Business Cloud Enterprise Management, formerly known as Sage X3, is an ERP software suite that includes integrated functionality for financial management, sales, customer service, distribution, inventory, and manufacturing, and... Read More
Rating:            (16)
Rating:
        (16)
Price:
Advisor Recommendations:
13
Platforms:
Deployment:
Business Size:
S
M
L
Sage Business Cloud Enterprise Management, formerly known as Sage X3, is an ERP software suite that includes integrated functionality for financial management, sales, customer service, distribution, inventory, and manufacturing, and... Read More
 
TrueERP logo
 
True ERP is an operations management suite available in both cloud-based and on-premise formats which caters to SMB enterprises like wholesalers, construction firms and retailers, along with others. True ERP contains several different... Read More
Rating:            (42)
Rating:
        (42)
Price:
Advisor Recommendations:
11
Platforms:
Deployment:
Business Size:
S
M
L
True ERP is an operations management suite available in both cloud-based and on-premise formats which caters to SMB enterprises like wholesalers, construction firms and retailers, along with others. True ERP contains several different... Read More

Call us for a free FastStart Consultation: +1 512 213 0292


 
Datacor Chempax logo
 
Chempax by Datacor is an integrated enterprise resource planning (ERP) and customer relationship management (CRM) application designed specifically for chemical process manufacturers and distributors. The solution can be scaled to... Read More
Rating:            (31)
Rating:
        (31)
Price:
Advisor Recommendations:
11
Platforms:
Deployment:
Business Size:
S
M
L
Chempax by Datacor is an integrated enterprise resource planning (ERP) and customer relationship management (CRM) application designed specifically for chemical process manufacturers and distributors. The solution can be scaled to... Read More
 
Royal 4 Enterprise logo
 
The Royal4 ERP system is targeted toward small to mid-sized process manufacturing firms. The integrated suite includes MRP, MES and manufacturing estimating with features for formula and recipe management.
Rating:           (1)
Rating:
        (1)
Price:
Advisor Recommendations:
11
Platforms:
Deployment:
Business Size:
S
M
L
The Royal4 ERP system is targeted toward small to mid-sized process manufacturing firms. The integrated suite includes MRP, MES and manufacturing estimating with features for formula and recipe management.
 
SYSPRO logo
 
SYSPRO offers enterprise resource planning solution to support the control, integration and synchronization of the life of the manufacturing process for both short and long production runs. The solution offers the choice between on-premise... Read More
Rating:            (78)
Rating:
        (78)
Price:
Advisor Recommendations:
10
Platforms:
Deployment:
Business Size:
S
M
L
SYSPRO offers enterprise resource planning solution to support the control, integration and synchronization of the life of the manufacturing process for both short and long production runs. The solution offers the choice between on-premise... Read More
 
Mar-Kov CMS logo
 
Mar-Kov CMS (Chemical Management System) is a cloud-based process manufacturing solution for process, batch, and formulation based manufacturers. The solution can also be installed on-premise to automate daily routine processes of... Read More
Rating: No reviews
Rating:
No reviews
Price:
Advisor Recommendations:
7
Platforms:
Deployment:
Business Size:
S
M
L
Mar-Kov CMS (Chemical Management System) is a cloud-based process manufacturing solution for process, batch, and formulation based manufacturers. The solution can also be installed on-premise to automate daily routine processes of... Read More
 
BatchMaster ERP logo
 
BatchMaster Software offers process manufacturing software solutions for the food, chemical, nutraceutical and pharmaceutical industries. Users can run the manufacturing application with QuickBooks, Sage 100&300, Microsoft Dynamics... Read More
Rating:            (2)
Rating:
        (2)
Price:
Advisor Recommendations:
6
Platforms:
Deployment:
Business Size:
S
M
L
BatchMaster Software offers process manufacturing software solutions for the food, chemical, nutraceutical and pharmaceutical industries. Users can run the manufacturing application with QuickBooks, Sage 100&300, Microsoft Dynamics... Read More

Call us for a free FastStart Consultation: +1 512 213 0292


 
bcFood logo
 
bcFood by Beck Consulting is an enterprise resource planning system designed specifically to meet the needs of both small and large food manufacturers, processors, and distributors. bcFood is built on Microsoft Dynamics NAV and support... Read More
Rating:            (4)
Rating:
        (4)
Price:
Advisor Recommendations:
5
Platforms:
Deployment:
Business Size:
S
M
L
bcFood by Beck Consulting is an enterprise resource planning system designed specifically to meet the needs of both small and large food manufacturers, processors, and distributors. bcFood is built on Microsoft Dynamics NAV and support... Read More
 
Enterprise 21 ERP logo
 
Enterprise 21 ERP from TGI is a cloud-based enterprise resource planning (ERP) solution that provides small and midsize businesses across various industry verticals tools and functionalities to manage day-to-day operations and routines... Read More
Rating:            (3)
Rating:
        (3)
Price:
Advisor Recommendations:
5
Platforms:
Deployment:
Business Size:
S
M
L
Enterprise 21 ERP from TGI is a cloud-based enterprise resource planning (ERP) solution that provides small and midsize businesses across various industry verticals tools and functionalities to manage day-to-day operations and routines... Read More
 
businessMATE logo
 
businessMATE is a hybrid manufacturing management solution that caters to businesses across various industry verticals and helps them to automate their business processes and routines. It can be deployed on-premise or hosted in the... Read More
Rating: No reviews
Rating:
No reviews
Price:
Advisor Recommendations:
5
Platforms:
Deployment:
Business Size:
S
M
L
businessMATE is a hybrid manufacturing management solution that caters to businesses across various industry verticals and helps them to automate their business processes and routines. It can be deployed on-premise or hosted in the... Read More
 
Acumatica logo
 
Acumatica is a cloud-based enterprise resource planning (ERP) solution that offers a platform designed for midsize customers with a complete, real-time view across the business. The Acumatica suite of integrated business management... Read More
Rating:            (20)
Rating:
        (20)
Price:
Advisor Recommendations:
4
Platforms:
Deployment:
Business Size:
S
M
L
Acumatica is a cloud-based enterprise resource planning (ERP) solution that offers a platform designed for midsize customers with a complete, real-time view across the business. The Acumatica suite of integrated business management... Read More
 
ERP MARK 7 logo
 
ERP MARK 7 by Axqolt is an enterprise resource planning software suite that offers small to mid-size manufacturing companies with inventory control, material requirements planning (MRP) with finite capacity scheduling, and manufacturing... Read More
Rating:            (6)
Rating:
       (6)
Price:
Advisor Recommendations:
4
Platforms:
Deployment:
Business Size:
S
M
L
ERP MARK 7 by Axqolt is an enterprise resource planning software suite that offers small to mid-size manufacturing companies with inventory control, material requirements planning (MRP) with finite capacity scheduling, and manufacturing... Read More

Call us for a free FastStart Consultation: +1 512 213 0292


 
SAP - Manufacturing logo
 
SAP S/4HANA is an integrated enterprise resource planning (ERP) software suite designed to serve businesses of size and kinds. SAP ERP is used to address the needs of many industry verticals including manufacturing, retail, service... Read More
Rating:            (39)
Rating:
         (39)
Price:
Advisor Recommendations:
3
Platforms:
Deployment:
Business Size:
S
M
L
SAP S/4HANA is an integrated enterprise resource planning (ERP) software suite designed to serve businesses of size and kinds. SAP ERP is used to address the needs of many industry verticals including manufacturing, retail, service... Read More
 
IFS Applications logo
 
IFS Applications is a cloud-based enterprise resource planning (ERP) solution that helps businesses to integrate data and processes across multiple departments and locations. It offers various modules to users for asset management,... Read More
Rating:            (18)
Rating:
         (18)
Price:
Advisor Recommendations:
3
Platforms:
Deployment:
Business Size:
S
M
L
IFS Applications is a cloud-based enterprise resource planning (ERP) solution that helps businesses to integrate data and processes across multiple departments and locations. It offers various modules to users for asset management,... Read More
 
Oracle SCM Cloud logo
 
Oracle SCM Cloud is a cloud-based supply chain management solution that offers distribution, manufacturing, inventory management and fleet management within a suite. The product features product development, which allows users to... Read More
Rating:            (6)
Rating:
        (6)
Price:
Advisor Recommendations:
3
Platforms:
Deployment:
Business Size:
S
M
L
Oracle SCM Cloud is a cloud-based supply chain management solution that offers distribution, manufacturing, inventory management and fleet management within a suite. The product features product development, which allows users to... Read More
 
Ross ERP logo
 
Ross ERP by Aptean is a hybrid enterprise resource planning (ERP) solution that caters to process manufacturing organizations in the food and beverage, chemicals, pharmaceutical and biotech industries. It helps organizations to integrate... Read More
Rating:            (7)
Rating:
        (7)
Price:
Advisor Recommendations:
2
Platforms:
Deployment:
Business Size:
S
M
L
Ross ERP by Aptean is a hybrid enterprise resource planning (ERP) solution that caters to process manufacturing organizations in the food and beverage, chemicals, pharmaceutical and biotech industries. It helps organizations to integrate... Read More
 
HYDRA logo
 
HYDRA by MPDV is an on-premise and cloud-based Manufacturing Execution System (MES) suitable for small, midsize and large businesses. It caters to various industries including automobile, metal, food and beverages, chemicals, cosmetics,... Read More
Rating:            (3)
Rating:
        (3)
Price:
Advisor Recommendations:
2
Platforms:
Deployment:
Business Size:
S
M
L
HYDRA by MPDV is an on-premise and cloud-based Manufacturing Execution System (MES) suitable for small, midsize and large businesses. It caters to various industries including automobile, metal, food and beverages, chemicals, cosmetics,... Read More
 

Buyer's Guide

by Lisa Hedges,
Content Analyst
Last Updated: September 20, 2018


Gartner defines process manufacturing as, “manufacturing that adds value by performing chemical reactions or physical actions to transform materials, or by extracting, mixing, separating or forming materials in batch or continuous production modes.”

Process manufacturers generally deal with products that pour, such as liquids or powders, and are produced in bulk quantities. It includes industries, such as chemicals, pharmaceuticals, food and beverages and gasoline.

A process manufacturing system must balance four constraints. First, the batch size is constrained by the amount of product on order and stock quantities to be kept on hand. This is particularly key when using materials or creating a product with a limited shelf life. The second constraint is ingredients, as the most limited ingredient determines how much product can be made. Then, there’s packaging inventory, and one of the challenges of process manufacturing is that you need to store the final product in something. The fourth constraint is capacity—or the ability to make a product within the production facility itself.

The critical function of a process manufacturing system is inventory control. One important feature of the inventory system is the ability to manage different units of measurement, for example, determining how many liters of an item are available when it is received in 55 gallon drums. Related to inventory is recipe management, that is, how to alter the formula to make a certain amount or to use available inventory.

On the other hand, a process manufacturing system can be part of an enterprise resource planning (ERP) system, or be part of a best-of-breed set of solutions. It is also possible to integrate with a manufacturing execution system (MES). Accounts payable, accounts receivable, payroll and general ledger are the standard features of these systems. While most installations use on-premises equipment, cloud-based options are also available. Software as a service (SaaS) viability is primarily dictated by the value of installed technology base, but projected maintenance costs of both hardware and software is an important factor as well.

What Is Process Manufacturing Software?

Henry Ford once said, “If you always do what you always did, you’ll always get what you’ve always got.” Manufacturers must heed these words and always strive to make business processes more efficient. Some of the major concerns they face include:

  • Increase in production cost
  • Highly competitive local and global environment
  • Short product life cycle
  • Reduction of profit margins
  • Considerable improvement in quality assurance metrics

Process manufacturing software is designed specifically to manage these complexities. For manufacturers, fulfilling regulatory compliance by tracing ingredients and industrial waste is pivotal. Therefore, across the globe, executives are considering process manufacturing platforms to monitor business processes from end-to-end, that is, from production to delivery.

It is important to note that manufacturing executives can extend process manufacturing capabilities with their existing ERP or MES solutions as an additional module or integration. Furthermore, numerous vendors in the market offer specialized solutions for process manufacturing businesses. Executives should involve all the stakeholders to list out the requisite capabilities in a solution. In addition, buyers should evaluate the suitability and capability of the solution vis-à-vis their requirements before adapting the solution.

Process manufacturing professionals should focus on resolving the following challenges via a process manufacturing platform:

  1. Mitigate product risks and recalls
  2. Increase a product’s time to market
  3. Track and monitor business performance
  4. Accurately forecast product demand and supply chain issues
  5. Achieve regulatory compliance

There are many objectives that can be achieved with the help of a process manufacturing application. Manufacturing organizations with mobile employees and remote workstations should ideally look for solutions that also offer mobile applications.

Common Features of Process Manufacturers Software

In evaluating software, process manufacturers should consider the following functions to meet their unique requirements:

Delivery-driven production Delivery-driven production matches the batch size to the amount on order plus the quantity to be kept on hand. The system should also verify that all other constraints are met.
Ingredient-driven production Ingredient-driven production matches the batch size to the available quantities of the ingredients on hand. The system should also verify that all other constraints are met.
Packaging-driven production Packaging-driven production matches the batch size to the finished amount that can be packaged with materials on hand. The system should also verify that all other constraints are met.
Capacity-driven production Capacity-driven production matches the batch size to the maximum capacity that the floor can produce. The system should also verify that all other constraints are met.
Critical path production If the process has stages with delays in between, such as a fermenting stage, then the system can match orders of ingredients to the time when they are required. This can save money in initial production costs by delaying purchases until required but runs the risk of loosing a batch if a required ingredient is not available in time.
Expiration tracking Both ingredients and products can have limited shelf lives. The system needs to track expired and close-to-end-of-life inventory.
Recipe management The system should include recipe management, including ingredient substitution. In some cases, ingredients are encoded to keep recipes secret.
Lot management Each lot must be identified and tracked. The ingredients of each batch must be tied to their individual batch number as well.
Yield variances The system should track actual yield versus expected yield for each batch. The system should report excessive variance based on user-defined thresholds and indicate if variances are so large that regulating agencies should be notified.
Current Good Manufacturing Practice (cGMP) compliance cGMP compliance is required for many regulatory agencies at the state and federal levels as well as for insurance purposes. The system should produce required compliance reports.
Units of measure management The system should convert units of measurement as required for inventory management, order processing, receiving and batch production.
Available to promise, capable to promise Available to promise (ATP) and capable to promise (CTP) are measures of manufacturing capacity. The system should calculate the ATP and CTP for any stock item, accounting for ingredients on hand and any work in process.
EPA and OSHA compliance Manufacturers that make, use or have byproducts that are highly hazardous chemicals (HHCs) must comply with the EPA’s Risk Management Program (RMP) and OSHA’s Process Safety Management (PSM) regulations. The system should produce required compliance reports.

Free Download:
Manufacturing Software Feature Checklist

Free Download:
Ten Steps to Selecting the Right Manufacturing Software

 

How it Works

We match organizations with software that meets their needs.

Our service is simple and 100% free to customers like you because software vendors pay us when we connect them with quality leads. You save time and get great advice. Vendors get great referrals. It's a win for everyone!

Call now for advice: +1 512 213 0292
Software Advice Advisors
×