The goal of product lifecycle management (PLM) is to provide an infrastructure that companies can use to improve product quality. This is achieved by creating a centralized system to organize all data on all products, from initial conceptualization, to manufacturing, to sale and eventually to recycling.
For large companies with geographically dispersed teams, managing these processes and integrating data from throughout the supply chain is a complex strategy that requires software to help automate and connect disparate technology solutions. PLM software is the technology that ties these solutions together.
Here's what we'll cover in this guide:
PLM software can be thought of as an application designed to help users track all information around product design, production and consumption. It integrates all technology and systems throughout the product lifecycle, from design and simulation technology to procurement and manufacturing solutions.
The advantages to using PLM software can be distilled to three main benefits:
Faster production. Through the use of computer-aided design software, designs can be quickly and easily created, and at lower costs. Meanwhile, computer-aided manufacturing functionality can manage machining processes to create more products, quickly.
More accurate production. PLM software can reduce the chance products deviate from design specifications during machining. Its users can also simulate and test designs before production to ensure finished products will be reliable.
More efficient production. Users can communicate with coworkers throughout the organization and share designs, production forecasts and other data. The creation of definitive, automatic processes for product build, assembly and disassembly.
These benefits combined lead to more organized, profitable product development.
The modules and features found within PLM applications will vary vendor by vendor: some systems are fully featured suites, containing modules to handle every step of the lifecycle, while other solutions offer phase-specific functionality to handle only one aspect of the lifecycle. Most applications act as the “integrator,” connecting various applications and data sources into one, coherent solution.
When evaluating PLM software, here are the key features and functionality to be aware of:
|Computer-aided design (CAD)||CAD applications create two-dimensional drawings and three-dimensional models of components. Users of CAD software are able to produce designs more accurately and at greater speeds than professionals who design by hand. In addition, engineers can also reuse and update designs as needed.|
|Computer-aided engineering (CAE)||CAE is an essential process to simulate products, anticipate weaknesses and build-upon preliminary designs to create safer and more structurally sound assets. Its features commonly include performance simulators, finite element analysis, mechanical event simulation and fluid dynamics analysis.|
|Computer-aided manufacturing (CAM)||CAM ensures that manufacturers create products precisely to design specification. Its applications communicate with machinery to create items exactly as intended, while creating the necessary documentation to trace manufacturing trends at later dates. These applications can greatly reduce raw material usage and improve production efficiency.|
|Manufacturing process management (MPM)||MPM software manages and automates all of the processes that take place to machine products. MPM is also a key component in streaming processes through various reporting functions that look to reduce lead times and inventories.|
|Product data management (PDM)||PDM creates a central repository for all information on product design, requirements and processes. PDM modules are often accessible from any device and offer data security features for users who need to secure production information. Bill of materials (BOM), CAD files, supplier and materials data and information on machine processes are accessible through PDM modules.|
|Reporting and analytics||Analytics can be used to find where lead times are getting out of hand and costs are greatly overshooting estimates. Many systems feature pre-built reports, as well as ad hoc reporting that users can customize to their own needs.|
When evaluating PLM software, there are a few key considerations that you should keep top of mind:
Integrated suite vs. best-of-breed software. Buyers have a lot of options in this market. Many of the major vendors in this space offer multiple applications with varying degrees of functionality. When it comes time to purchase software to assist with PLM, buyers have three main options:
All three options have their merits and faults for particular buyers. We recommend buyers first evaluate their needs, consider the systems that new PLM technology must integrate with and then evaluate the systems that best meet this criteria.
Cloud-based vs. on-premise. Cloud-based PLM software is still in its infancy, but many of the big vendors now offer to host some functionality and allow applications to be accessed via the Internet. The benefits of using PLM software in the Cloud are similar to many other applications, such as low upfront spend and easy online access.
Because of the proprietary nature of the information stored in PLM software, many buyers choose to deploy this type of system in a private Cloud, or an online network managed by the users’ company, rather than by the software vendor. This allows buyers to enjoy the cost- and access-related benefits of the Cloud while maintaining tighter control around their data.
As we look to the future of PLM, there are some glaring trends on the horizon. First and foremost is the advancement and blurring of the lines that we’re seeing in connected devices. Over the next 5-10 years, more and more products will become connected. While this will lead to exciting product performance and maintenance monitoring, it’s also a new component of product design that must be taken into account.
From a manufacturing perspective, more and more products are going to require baseline software components built into them. This will add another team for existing design, mechanical, electrical, and other manufacturing teams to work with. Organizations will have to determine where, when, and how to embed software teams into the traditional PLM processes.
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