Find the best Statistical Process Control Software

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NetSuite

With an integrated system that includes ERP, financials, commerce, inventory management, HR, PSA, supply chain management, CRM and more – NetSuite enables fast-growing businesses across all industries to work more effectively by a...Read more about NetSuite

4.2 (1516 reviews)

110 recommendations

DELMIAworks

DELMIAworks (formerly IQMS) ERP is developed specifically for SMB and large discrete and batch process manufacturers in the aerospace, medical device, automotive, food and beverage, consumer products, plastics, packaging, and elec...Read more about DELMIAworks

4.1 (288 reviews)

15 recommendations

SafetyChain

SafetyChain's digital plant management platform gives process manufacturers the flexibility to rapidly address urgent challenges while offering scalability to expand and drive long-term value. • Gain visibility and control of qua...Read more about SafetyChain

4.6 (57 reviews)

1 recommendations

Fulcrum

Fulcrum is a cloud-based platform serving small/mid-sized manufacturers and job shops looking for a software platform that truly understands them and their unique, complicated processes. Humans weren’t meant to transcribe data fro...Read more about Fulcrum

4.8 (5 reviews)

1 recommendations

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Quickbase

Quickbase is a no-code collaborative work management platform that empowers citizen developers to improve operations through real-time insights and automations across complex processes and disparate systems. Here's why Quickbase i...Read more about Quickbase

Katana Cloud Inventory

Katana's Cloud Inventory Platform gives you live insights into sales, purchasing, and production to maintain optimal inventory levels in real time. Easily manage incoming orders from all your sales channels and issue purchase orde...Read more about Katana Cloud Inventory

Fusion Operations

Fusion Operations by Autodesk is the SMB manufacturer’s gateway to digitization. It’s a complete, modular solution that gets any production environment ready for the future of manufacturing. Fusion Operations empowers SMBs with ...Read more about Fusion Operations

GainSeeker Suite

GainSeeker is a statistical process control solution that helps businesses across industries such as aerospace, automotive, packaging, electronics and more to collect and analyze their manufacturing data and make business decision...Read more about GainSeeker Suite

SQCpack

SQCpack by PQ Systems is a statistical process control (SPC) system that is suitable for most industries and any manufacturing mode. SQCpack is available in on-premise or cloud-based deployment. It is best suited for plants with m...Read more about SQCpack

Statgraphics Centurion

Statgraphics is a business intelligence (BI) solution that helps enterprises utilize collected information to facilitate data visualization, modeling and predictive analysis. It provides professionals with interfaces for text mini...Read more about Statgraphics Centurion

ACCEPT

ACCEPT is a cloud-based quality management solution, designed to help businesses track the production process, ensure the traceability of products through identification and mapping and maintain compliance with product specificati...Read more about ACCEPT

Synergy SPC

Synergy SPC solution by Zontec is a product suite that enables manufacturers to identify variations in the production process and correct them in real-time. The product suite includes products to fit small, mid and large size comp...Read more about Synergy SPC

SPC for Excel

Why take days to learn software when you can be charting in a matter of minutes within the familiar environment of Excel? Why pay for more than you need for SPC and statistical analysis? SPC for Excel is the way to go – both for...Read more about SPC for Excel

WinSPC

WinSPC is a statistical process control solution designed to help small to large enterprises streamline and control quality across manufacturing operations in compliance with industry regulations to help deliver higher quality yie...Read more about WinSPC

WATS

WATS is a test data management solution that allows businesses in the electronics industry to collect and analyze test data for determining potential issues across assets, equipment or production processes. Managers can gain insig...Read more about WATS

BlackBelt Fusion

BlackBelt Fusion is a manufacturing suite that caters to businesses of all sizes across industries such as aerospace and defense, medical devices, electronics manufacturing and more. Key features include compliance and risk manage...Read more about BlackBelt Fusion

ANT MES

A MES system is sophisticated software that measures and improves the quality, availability, and productivity of manufacturing lines. The class of the implemented solution determines the system's complete capability. By using auto...Read more about ANT MES

SPC-PC IV Explorer

SPC-PC IV Explorer is a web-based and on-premise statistical process control (SPC) solution designed to help manufacturing businesses monitor and analyze production processes. Key features include user-based permissions, key perfo...Read more about SPC-PC IV Explorer

4.5 (8 reviews)

PerformOEE Smart Factory Software

PerformOEE Smart Factory Software is an overall equipment efficiency (OEE) solution for manufacturing businesses that offers tools for managing capacity planning, data capture, performance, and more. It can be used to help manage ...Read more about PerformOEE Smart Factory Software

5.0 (6 reviews)

FSWorks

FSWorks is a workstation-level data collection software that provides data entry and a library of analytic tools. It helps users with hierarchal data collection routines. Supervisors can edit specifications and set up shifts in o...Read more about FSWorks

4.4 (5 reviews)

Buyers Guide

Last Updated: March 16, 2023

In order to deliver effective and repeatable quality control, many companies choose to use statistical process control (SPC) software, which tracks the data that comes off manufacturing lines and alerts machine operators and plant supervisors to potential problems.

This buyer’s guide provides a brief overview of statistical process control and SPC software to help buyers better understand the market. Here’s what we’ll cover:

What Is Statistical Process Control Software?

In manufacturing, statistical process control (often associated with overall equipment effectiveness, or OEE) describes the process of collecting quality control data for statistical analysis. The collection of this data allows manufacturers to identify any quality concerns that need to be addressed before they escalate into expensive problems.

Statistical process control can be applied to individual components or end-products to ensure they perform within specified parameters. SPC can also be applied to manufacturing tools and machines themselves to optimize machine output. This helps reduce scrap rates and the number of components that need to be checked and replaced during the maintenance cycle, lowering the chance of machine failure and unscheduled downtime.

SPC software facilitates statistical process control by collecting data in real-time and alerting the manufacturer to any results that fall outside the accepted range. This, in turn, helps reduce process variation, improves manufacturing efficiency and lowers overall production costs.

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Screenshot of Synergy Software by Zontec

SPC software generally has two main functions:

Real-time monitoring and alerts. SPC software is used primarily to identify quality concerns the moment they occur so they can be resolved before they become major problems. To that end, it constantly monitors production data to alert the quality team the instant an anomaly is discovered.

Long-term data collection and analysis. To benefit companies in the long term, SPC systems aggregate historical data, allowing for analysis and optimization of processes and quality improvement.

What Type of Buyer Are You?

As a manufacturer looking for a statistical process control solution, you may fall within one of the following groups:

Full-suite buyers. If you’re looking to integrate SPC functionality with broader manufacturing functionality, such as inventory management, production planning or manufacturing accounting, you may want to evaluate an integrated manufacturing system. This type of system features the above-mentioned applications, which can be applied throughout the manufacturing cycle.

Specialty manufacturers. Some industries, such as aviation, food and beverage and pharmaceuticals, have very specific regulatory requirements they must comply with. Some SPC systems are created to address these unique requirements, so you may want to consider investing in a system that meets your industry-specific needs.

Single application buyers. Some manufacturers have straightforward SPC requirements and are simply looking for basic quality control functionality to manage production variations. For this type of buyer, it’s best to evaluate a stand-alone system that is easier to deploy.

Benefits and Potential Issues

Common benefits of implementing SPC software include the following:

Savings through reduced process variation and waste. Real-time SPC software allows your team to detect small errors before they lead to larger defects so you don’t end up producing—or, worse, shipping—defective products. This results in less waste and rework and greater cost savings.

A systematic approach to quality improvement. Since SPC software aggregates and reports on historical data, it helps plant supervisors and other manufacturing personnel develop a more data-driven approach to managing product and process quality.

Improved workflows. SPC software gives engineers, operators, quality controllers and executives access to the same data. This helps team members work together to identify process inefficiencies and improve workflows.

For any SPC software purchase, it’s critical that your software be compatible with the tools and technology you already use on your manufacturing lines. It’s also important to recognize that any software is only as effective as the processes behind it. Companies that realize the greatest benefits from implementing SPC software are those that recognize the system is just one component of an overall SPC plan, which requires buy-in from all employees and a commitment to ongoing process improvement.

Market Trends to Understand

The below mentioned trends can help you identify the current trends in the statistical process control software market.

Integration with SCADA systems: Statistical process control software solutions are on the rise and most vendors are integrating their products more completely with supervisory control and data acquisition (SCADA) systems. Currently vendors are targeting their solutions to a wider audience, such as sales and customer support people, rather than only to quality engineers. In addition, vendors are now opening up programs for easier data import and export.

Increase in customizable tools: Since the audience for statistical process control systems is growing fast, vendors are offering various customization tools for their solutions. Features, such as control limits, frequency of data points and types of charts, are now available in completely configurable forms. Different types of alarms are also available in a single solution. Currently, most of the standalone systems are offering extensive options for personalization and flexibility.

Ease of availability: Similar to other software markets, customers want their statistical process control system to be available at any location and in any device across the globe with all the functionalities. This will help them monitor multiple processes across locations and integrate a wide range of data so as to get a holistic picture of their quality improvement environment.

Demand for data representation: Along with data being available on their fingertips, customers are looking for features that help them visually represent the data in meetings. Customers want to show data on a real-time basis to both executives in a meeting room and to workers on the plant floor. Such data visualization will help improve the quality and add value to meetings in real time.

Easy-to-use interface with external programs: Statistical process control software designers are moving toward developing an easy-to-use interface that can connect smoothly with third-party programs. The solutions that are currently being developed can interact with databases that support open database connectivity (ODBC). This functionality makes it easier for organizations to import and export data.

Hence, as a buyer you need to be aware of the latest trends happening in the statistical process control software market so that you can align your business needs with the current trends.