Job Shop & Machine Shop Software

Job shop and machine shop specialties are limited-scale manufacturing, including prototyping and single unit production or “one offs.” Margins can be very thin, so successful job shops balance their time spent on manufacturing with time on maintaining inventory and fostering customer relationships. Job shop software is essentially an enterprise resource planning (ERP) system with a limited scope. In fact, job shop and machine shop software is often part of ERP if the shop is a small part of a larger organization. Broadly speaking, the system is used to automate many of the shop tracking and scheduling duties within a job shop.

A prime requirement for job shops and machine shops is manufacturing resource planning (MRP), the system that schedules the manufacturing of each customer’s order. Inventory and order entry are important and must be integrated with the MRP system, particularly with the pipeline management system. Job shops are relationship-based businesses. As such, owners should use customer relationship management (CRM) to track sales history and to market opportunities targeted at specific customers. Strictly speaking, payroll is standard. However, one of the resources tracked by MRP is worker time spent per work order. This allows job shop owners and managers to measure the profitability of each employee.

General ledger, accounts payable, and accounts receivable are standard. Most job shop manufacturing software is installed on premises. The computerization and networking of shop tools and the associated costs means that most of the infrastructure to support the job shop scheduling software is already in place, negating the hardware cost arguments for cloud-based installations.

Key Requirements for Job Shops & Machine Shops

In addition to core business functions, job shop and machine shop owners should evaluate the following functions to meet their unique requirements:

Pipeline management Balances jobs against the available resources, checks inventory, and prepares orders for materials. Advanced systems also factor in cost and price, prioritizing the most profitable jobs.
Customer sales monitoring Compares each customer’s historic sales to recent sales to gauge trends. Also enables supports customer sales incentives.
Job estimating Evaluates required time, materials, machines, and personnel to perform a job. Calculates costs and profit. Advance systems can substitute resources and optimize for time or profit.
Make/buy reporting Applies job estimating to subassemblies to evaluate whether it’s more profitable to make or buy components. Advanced systems will factor in time to build or buy as well as cost.
Process planning reporting Helps plan and document each step in fabrication for accurate estimating and job tracking. The process planning reports track the development of the process plan for each job.
Material supplier planning Assists in the make/buy process by helping material suppliers assign a bill of materials to each subassembly. Allows make/buy decisions to be based on current market prices for material and labor for each job estimate.
Fabrication scheduling Supports dynamic scheduling fabrication process, changing as different jobs finish late or early and as materials arrive in inventory. Also allows jobs to be reprioritized.
Customer delivery scheduling Helps streamline flows of shipping/delivery/pick up for efficient fabrication process. Includes transit time and adjustable slack time.
Slipped/late jobs reporting Tracks and reports job status through the entire process from estimation to delivery. Advanced systems will have a dashboard that signals management as soon as a job slips past a defined threshold.
Work load planning Helps managers adjust the work load to leverage the most expensive equipment to depreciate or minimize usage of the most expensive to run. Also helps manage work loads of shop workers, taking into account workers’ preferences.
Scrap reporting Provides efficient tracking to minimize the amount of scrap by planning job to make the most efficient use of material. Also helps tracks recyclable scrap through to resale to the scrap yard.
Engineering change management Tracks engineering changes and their impact on delivery date and profit on the project. It should also be easy to enter the changes into the system so that the changes can flow to other projects and the overall schedule.

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Top 10 Most Recommended Systems

Exact JobBOSS

Exact JobBOSS is one of the most popular job shop solutions on the market today. The system is highly affordable and is an especially good fit for machining, sheet metal fabrication, spring shops and machine builders.

E2 Shop System

E2 Shop System can serve many make-to-order contract and job shop manufacturers. The system targets the small to medium manufacturer and provides an integrated suite that includes MES, accounting, human resources and more.

ECi M1

ECi was awarded an American Business Award in 2008 for Best Executive. The ECi M1 system targets mid-sized job shop manufacturers. This solution includes features for job costing, order management, shop floor control and more.

Epicor Manufacturing

Epicor is a very popular name in the manufacturing software market with customers in more than 150 countries. Epicor’s web-based manufacturing solution targets small to medium job shops and is offered for a subscription price.

ShopVue

ShopVue is a shop floor control system designed for mid-sized job shops as well as large enterprises. ShopVue includes functionality for MRP, inventory control, labor tracking, machine monitoring and time and attendance tracking.

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Henning Visual EstiTrack ERP

Visual EstiTrack by Henning Software services job shop manufacturers involved in fabrication, tool and die and others trades. The software includes features job shops would expect such as fabrication scheduling and job estimating.

Epicor Manufacturing Express Edition

Epicor released their Manufacturing Express Edition in 2010. The solution targets small to mid-sized job shop manufacturers and is cloud-based, which means that buyers will pay a subscription price for the system.

Sage ERP

Sage ERP includes functionality to support the custom production environments typical of job shop operations. For instance, the software has features for job costing, finite capacity scheduling, and work in progress (WIP) reports.

Fishbowl Inventory

The Fishbowl Inventory solution can serve small to mid-sized job shops. The software contains features for job costing, work orders, work schedules and inventory tracking. MRP and SCM come in an integrated suite.

ERP123

ERP123 is developed for small to mid-sized job shop manufacturers and offers everything from manufacturing execution to shop floor control. Features such as the job costing application help shops track actual versus budget costs.

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Manufacturing Software Feature Checklist

Use this detailed side-by-side comparison matrix to evaluate manufacturing ERP systems across 80 of the top features and functions.

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(888) 918-2748

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