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Discrete Manufacturing Software


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NetSuite logo
 
NetSuite Manufacturing Edition offers an integrated inventory, warehouse management, accounting and financial management, order management, customer relationship management (CRM), and e-commerce platform. Offered as a cloud-based solution... Read More
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NetSuite Manufacturing Edition offers an integrated inventory, warehouse management, accounting and financial management, order management, customer relationship management (CRM), and e-commerce platform. Offered as a cloud-based solution... Read More
 
Fishbowl Manufacturing logo
 
Fishbowl is a business automation and inventory management platform for small to midsize companies. It integrates with QuickBooks accounting and offers inventory control, material requirements planning (MRP) and job shop floor control/manufacturing... Read More
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Fishbowl is a business automation and inventory management platform for small to midsize companies. It integrates with QuickBooks accounting and offers inventory control, material requirements planning (MRP) and job shop floor control/manufacturing... Read More
 
E2 Shop System logo
 
E2 by Shoptech Corporation is a manufacturing solution that offers scheduling, purchasing, shipping, customer management and accounting. It’s designed specifically for job shops, contract and a variety of make-to-order manufacturers. E2... Read More
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E2 by Shoptech Corporation is a manufacturing solution that offers scheduling, purchasing, shipping, customer management and accounting. It’s designed specifically for job shops, contract and a variety of make-to-order manufacturers. E2... Read More
 
Global Shop Solutions logo
 
Global Shop Solutions offers a One-System ERP software to serve clients across manufacturing industries of all sizes. The multi-modular application comprises of independent modules for customer relationship management, inventory management,... Read More
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Global Shop Solutions offers a One-System ERP software to serve clients across manufacturing industries of all sizes. The multi-modular application comprises of independent modules for customer relationship management, inventory management,... Read More
 
ECi M1 logo
 
ECi M1 is a subscription-based enterprise resource planning (ERP) system, available on-premise or via the cloud, that automates financials, inventory, production, sales/quoting and production planning. The solution is suitable for... Read More
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ECi M1 is a subscription-based enterprise resource planning (ERP) system, available on-premise or via the cloud, that automates financials, inventory, production, sales/quoting and production planning. The solution is suitable for... Read More

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JobBOSS logo
 
JobBOSS Shop Management Solutions, an ECi Software Solutions company, is an enterprise resource planning (ERP) solution built for small and midsize manufacturers in North America. It allows key office and production staff to manage... Read More
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JobBOSS Shop Management Solutions, an ECi Software Solutions company, is an enterprise resource planning (ERP) solution built for small and midsize manufacturers in North America. It allows key office and production staff to manage... Read More
 
IQMS ERP Software logo
 
IQMS’ flagship product, EnterpriseIQ ERP, is developed specifically for SMB and large discrete, and batch process manufacturers in the aerospace, medical device, automotive, food and beverage, consumer products, plastics, packaging... Read More
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IQMS’ flagship product, EnterpriseIQ ERP, is developed specifically for SMB and large discrete, and batch process manufacturers in the aerospace, medical device, automotive, food and beverage, consumer products, plastics, packaging... Read More
 
Infor VISUAL ERP logo
 
Infor VISUAL is an Enterprise Resource Planning (ERP) System with end-to-end functionality built for manufacturing organizations looking for a complete solution that supports the entire operational lifecycle, from planning to sourcing,... Read More
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Infor VISUAL is an Enterprise Resource Planning (ERP) System with end-to-end functionality built for manufacturing organizations looking for a complete solution that supports the entire operational lifecycle, from planning to sourcing,... Read More
 
Priority logo
 
Priority is an on-premise and cloud-based enterprise resource planning (ERP) solution suitable for midsize to large businesses in many industry segments including manufacturing, apparel, electronics, food and beverage, industrial machinery... Read More
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Priority is an on-premise and cloud-based enterprise resource planning (ERP) solution suitable for midsize to large businesses in many industry segments including manufacturing, apparel, electronics, food and beverage, industrial machinery... Read More
 
Henning Visual EstiTrack ERP logo
 
Visual EstiTrack ERP is an on-premise solution for small to midsize shops that offers manufacturing execution management, light material requirements planning, product lifecycle management, supply chain management, customer management,... Read More
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Visual EstiTrack ERP is an on-premise solution for small to midsize shops that offers manufacturing execution management, light material requirements planning, product lifecycle management, supply chain management, customer management,... Read More

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TrueERP logo
 
True ERP is an operations management suite available in both cloud-based and on-premise formats which caters to SMB enterprises like wholesalers, construction firms and retailers, along with others. True ERP contains several different... Read More
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True ERP is an operations management suite available in both cloud-based and on-premise formats which caters to SMB enterprises like wholesalers, construction firms and retailers, along with others. True ERP contains several different... Read More
 
Infor SyteLine ERP logo
 
Infor SyteLine ERP is a mixed-mode application for engineer-to-order, configure-to-order, repetitive and service-based manufacturers. It’s suitable for companies in industries such as aerospace, metal fabrication, plastics and rubber... Read More
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Infor SyteLine ERP is a mixed-mode application for engineer-to-order, configure-to-order, repetitive and service-based manufacturers. It’s suitable for companies in industries such as aerospace, metal fabrication, plastics and rubber... Read More
 
Deskera ERP logo
 
Deskera ERP is a cloud-based enterprise business management suite that automates sales, billing, fulfillment, distribution (including pick, pack and ship process), sales commission calculations, purchasing, payment processing, product... Read More
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Deskera ERP is a cloud-based enterprise business management suite that automates sales, billing, fulfillment, distribution (including pick, pack and ship process), sales commission calculations, purchasing, payment processing, product... Read More
 
EVO~ERP logo
 
EVO~ERP is an enterprise resource management (ERP) solution that helps small and mid-size businesses to manage inventory, accounting, warehouses and manufacturing. The solution supports multiple languages, currencies, exchange rates... Read More
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EVO~ERP is an enterprise resource management (ERP) solution that helps small and mid-size businesses to manage inventory, accounting, warehouses and manufacturing. The solution supports multiple languages, currencies, exchange rates... Read More
 
E2 Manufacturing System logo
 
Shoptech’s E2 MFG System is a fully integrated Enterprise Resource Planning (ERP) solution designed for discrete manufacturers of all sizes utilizing make-to-order, make-to-stock, engineer-to-order, assemble-to-order and mixed-mode... Read More
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Shoptech’s E2 MFG System is a fully integrated Enterprise Resource Planning (ERP) solution designed for discrete manufacturers of all sizes utilizing make-to-order, make-to-stock, engineer-to-order, assemble-to-order and mixed-mode... Read More

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Mar-Kov CMS logo
 
Mar-Kov CMS (Chemical Management System) was developed to meet the unique needs of process, batch, and formulation based manufacturers. By automating daily routine processes, companies are able to streamline their operations while... Read More
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Mar-Kov CMS (Chemical Management System) was developed to meet the unique needs of process, batch, and formulation based manufacturers. By automating daily routine processes, companies are able to streamline their operations while... Read More
 
MIE Trak PRO logo
 
Job shops of the discrete manufacturing mode will find MIE Trak Pro capable of managing their operations. The system helps manufacturers monitor their supply chain, manage shop floor operations and track supplier relationships.
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Job shops of the discrete manufacturing mode will find MIE Trak Pro capable of managing their operations. The system helps manufacturers monitor their supply chain, manage shop floor operations and track supplier relationships.
 
Realtrac logo
 
Realtrac is an on-premise job management solution designed for job shop manufacturers and modular machine shops. It helps small and midsize manufacturers to schedule workflows, manage shop operations, track inventories, manage purchases... Read More
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Realtrac is an on-premise job management solution designed for job shop manufacturers and modular machine shops. It helps small and midsize manufacturers to schedule workflows, manage shop operations, track inventories, manage purchases... Read More
 
OptiProERP logo
 
OptiProERP is a cloud-based enterprise resource planning (ERP) solution for small and midsize discrete manufacturers and distributors. Key features include supply chain management (SCM), purchasing, work orders, scheduling and quality... Read More
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OptiProERP is a cloud-based enterprise resource planning (ERP) solution for small and midsize discrete manufacturers and distributors. Key features include supply chain management (SCM), purchasing, work orders, scheduling and quality... Read More
 
ProfitKey ERP logo
 
ProfitKey has developed Rapid Response Manufacturing (RRM) tool to provide an integrated ERP and MES solution for small to mid-size manufacturers. Rapid Response Manufacturing incorporates an accounting solution with advanced MES functionality,... Read More
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ProfitKey has developed Rapid Response Manufacturing (RRM) tool to provide an integrated ERP and MES solution for small to mid-size manufacturers. Rapid Response Manufacturing incorporates an accounting solution with advanced MES functionality,... Read More
 

Buyer's Guide

by Lisa Hedges,
Content Analyst
Last Updated: April 20, 2018


Discrete manufacturing is a commonly used term in manufacturing that refers to a final product which can be divided up into its raw components. For example, in an automobile, each component can be separated, touched and seen. By contrast, in process manufacturing it isn’t possible to get the raw ingredients out of the final product. An example of process manufacturing is medications produced by pharmaceutical companies.

This guide is intended to help those who are looking for a software solution that will make the discrete manufacturing process more streamlined for their organization. Here’s what we’ll cover:

What Is Discrete Manufacturing Software?
Common Features of Discrete Manufacturing Software
Benefits of Discrete Manufacturing Software

What Is Discrete Manufacturing Software?

Discrete manufacturing systems are designed to give organizations better control of and visibility into the manufacturing process. Discrete manufacturers focus on reducing costs by limiting waste and reducing the time to produce. A typical system will implement a lean manufacturing philosophy, matching the inflow of parts, materials and subassemblies with the production of finished goods.

The key modules for discrete manufacturers are inventory (including purchasing and receiving), accounts receivable and customer relationship management (CRM), with a special emphasis on process control. Manufacturers of discrete goods can choose to implement a full enterprise resource planning (ERP) system or select best-of-breed components to integrate with their accounting system. Firms with automated shop floors will be interested in incorporating manufacturing execution systems (MES). Integration with project management is available on some manufacturing systems as well.

For most manufacturers of discrete goods, general ledger and accounts payable are standard. Payroll is standard, but some companies have bonus pay and overtime that must be charged against specific projects or products.

On-premises installations are the norm for discrete manufacturing software, but cloud-based options exist. The key driver of cloud-based installations is the existing information technology (IT) capabilities of the company, usually based on the complexity of the shop floor technology and integration.

Common Features of Discrete Manufacturing Software

In evaluating software, discrete manufacturers should consider the following functions to meet their unique requirements:

Supply chain management Discrete manufacturers need transparency into suppliers’ systems. Order status, supplier inventory, current pricing, order entry and payment can all be integrated between supplier and manufacturer.
Make/buy reporting Products require subassemblies. Make/buy reporting applies job estimating to subassemblies to see if it is more profitable to make or buy components. Advanced systems will factor in time to build or buy, as well as the cost.
Process planning reporting In order to estimate and track jobs, the process for each step of fabrication must be planned and documented. The process of planning reports tracks the development of the process plan for each product.
Material supplier planning Part of the make/buy process, material supplier planning assigns a bill of materials to each subassembly. This also allows make/buy decisions to be based on current market prices for material and labor for each product and production run.
Component substitution If a preferred component is not available, the inventory system should provide any alternative components. The production runs with alternative components should be tracked for recall management.
Bill of materials (BOM) management The system should create BOMs directly from orders. It should allow revisions to the BOM to provide additional levels of detail. In advanced systems, a conceptual BOM is used as part of the process to develop a quote or new product.
Workload planning As part of the manufacturing planning process, shop floor managers can adjust the workloads of employees and machines. Managers can use this feature to leverage the most expensive equipment to depreciate or minimize usage of the most expensive to run. Managers can also manage workloads of shop workers, taking into account workers’ preferences.
Engineering change management The system should track engineering changes and their impact on time and cost per unit. It should also be easy to enter the changes into the system so that the adjustments can flow to other products and the overall production schedule.
Serial number management If the products are serialized, the serial numbers must be managed. Numbers must be linked to specific products, including any variations, such as color options. Serial numbers must be tied to production runs as part of recall management.
Certified design management If the manufacturer produces certified products, the system should provide compliance reports for the certification authority. It should also enforce the stipulations of the certification, such as no component substitutions or no changes in software.
Recall management The system should support product recalls by identifying which runs are affected and which customers received them.

Benefits of Discrete Manufacturing Software

Manufacturing businesses can see a variety of benefits with the implementation of discrete manufacturing software. Some of these benefits include:

  • Creation of a collaborative environment in the organization. Discrete manufacturing tools allow for a collaborative environment that lets employees share information seamlessly with both internal and external stakeholders. They can retrieve a graphical view of processes and workflows that help in sharing and adopting best practices within the organization. Finance and other teams can also access the accurate costs of products and detailed reports once the software is integrated with other applications in use.
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  • Improved customer service. Integrating CRM functions with discrete manufacturing software allows users to generate a consolidated view of their customer information. Users can quickly access the order status, product details and progress report. This information helps users provide after-sales service by monitoring the equipment delivered to its customers. Businesses can further expand their customer base by sending competitive quotes and delivering customized products.
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  • Better visibility of work in progress. Users get up-to-date information of all product orders, which helps them plan their workflows more effectively. The software helps managers determine whether the order will be finished and delivered within the stipulated time frame. This feature helps floor managers take corrective actions and expedite the work on orders with the nearest deadlines.
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  • Increased efficiency. Discrete manufacturers require data about their providers, transportation expenses, the market demand and competitors. An efficient solution provides a consolidated view of data in a single platform, giving full visibility into all processes. Management can also use this real-time data to make better decisions.

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