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Preventive Maintenance Software


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eMaint CMMS logo
 
eMaint, a Fluke company, is a computerized maintenance management software (CMMS) solution that assists thousands of businesses worldwide to manage enterprise assets, streamline workflows, track inventory and schedule preventive and... Read More
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eMaint, a Fluke company, is a computerized maintenance management software (CMMS) solution that assists thousands of businesses worldwide to manage enterprise assets, streamline workflows, track inventory and schedule preventive and... Read More
 
Hippo CMMS logo
 
Hippo CMMS is a cloud-based maintenance management system with CMMS features that suit a variety of industry needs, from manufacturing and healthcare to hospitality and education. Hippo CMMS offers a graphical view of maintenance operations via... Read More
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Hippo CMMS is a cloud-based maintenance management system with CMMS features that suit a variety of industry needs, from manufacturing and healthcare to hospitality and education. Hippo CMMS offers a graphical view of maintenance operations via... Read More
 
MPulse logo
 
MPulse CMMS software provides integrated tracking, scheduling, and reporting tools for equipment and facilities maintenance organizations. The system offers flexible deployment options and compatibility with virtually any device, while... Read More
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MPulse CMMS software provides integrated tracking, scheduling, and reporting tools for equipment and facilities maintenance organizations. The system offers flexible deployment options and compatibility with virtually any device, while... Read More
 
FTMaintenance logo
 
FTMaintenance is a computerized maintenance management system (CMMS) that helps businesses of all sizes manage equipment, assets and facilities. With FTMaintenance, maintenance professionals can organize and control operations by automating... Read More
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FTMaintenance is a computerized maintenance management system (CMMS) that helps businesses of all sizes manage equipment, assets and facilities. With FTMaintenance, maintenance professionals can organize and control operations by automating... Read More
 
Maintenance Connection logo
 
Maintenance Connection is a cloud-based software system for maintenance management. It is suitable for businesses of all sizes in general facilities management, healthcare, manufacturing, government, utilities, warehouses, energy development,... Read More
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Maintenance Connection is a cloud-based software system for maintenance management. It is suitable for businesses of all sizes in general facilities management, healthcare, manufacturing, government, utilities, warehouses, energy development,... Read More

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Facilities Management eXpress logo
 
Facilities Management eXpress (FMX) is used by a variety of industries including manufacturing, property management and education. With FMX, facilities managers can view their activities and associated costs, and building occupants... Read More
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Facilities Management eXpress (FMX) is used by a variety of industries including manufacturing, property management and education. With FMX, facilities managers can view their activities and associated costs, and building occupants... Read More
 
UpKeep logo
 
UpKeep is a cloud-based integrated computerized maintenance management (CMMS) and enterprise asset management (EAM) solution that provides businesses functionalities to manage their assets and facilities. The solution is accessible... Read More
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UpKeep is a cloud-based integrated computerized maintenance management (CMMS) and enterprise asset management (EAM) solution that provides businesses functionalities to manage their assets and facilities. The solution is accessible... Read More
 
Asset Essentials logo
 
Dude Solutions provides a suite of cloud-based maintenance management applications that provides businesses with centralized requests, automated maintenance workflows and reporting. Asset Essentials is suitable for manufacturers,... Read More
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Dude Solutions provides a suite of cloud-based maintenance management applications that provides businesses with centralized requests, automated maintenance workflows and reporting. Asset Essentials is suitable for manufacturers,... Read More
 
Fiix logo
 
Fiix is a cloud-based computerized maintenance management system (CMMS) that helps businesses organize their maintenance departments, get on top of maintenance backlog, and work towards preventive maintenance. The CMMS helps manage... Read More
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Fiix is a cloud-based computerized maintenance management system (CMMS) that helps businesses organize their maintenance departments, get on top of maintenance backlog, and work towards preventive maintenance. The CMMS helps manage... Read More
 
Limble CMMS logo
 
Limble CMMS is a cloud-based computerized maintenance management system (CMMS) suitable for small to midsize businesses in a variety of industries. Key features include preventative maintenance, work order management and asset management.... Read More
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Limble CMMS is a cloud-based computerized maintenance management system (CMMS) suitable for small to midsize businesses in a variety of industries. Key features include preventative maintenance, work order management and asset management.... Read More

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ManagerPlus logo
 
ManagerPlus is a CMMS solution that helps growing organizations manage their assets, maintenance, inventory, and purchasing. ManagerPlus is fit for asset-intensive industries like agriculture, construction, transportation, manufacturing,... Read More
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ManagerPlus is a CMMS solution that helps growing organizations manage their assets, maintenance, inventory, and purchasing. ManagerPlus is fit for asset-intensive industries like agriculture, construction, transportation, manufacturing,... Read More
 
Megamation DirectLine logo
 
DirectLine by Megamation is a cloud-based maintenance management software that serves the maintenance scheduling and compliance reporting needs of education, manufacturing, healthcare and beverage industry. Available on a monthly subscription,... Read More
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DirectLine by Megamation is a cloud-based maintenance management software that serves the maintenance scheduling and compliance reporting needs of education, manufacturing, healthcare and beverage industry. Available on a monthly subscription,... Read More
 
TabWare by AssetPoint logo
 
TabWare is a full-featured CMMS/EAM solution made exclusively for maintenance managers.The solution contains advanced analytics that make use of the data created stored during day-to-day operations so that companies can gain full visibility... Read More
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TabWare is a full-featured CMMS/EAM solution made exclusively for maintenance managers.The solution contains advanced analytics that make use of the data created stored during day-to-day operations so that companies can gain full visibility... Read More
 
Agility by SSG Insight logo
 
Agility by SSG Insight is an integrated cloud-based computerized maintenance management (CMMS) and facilities management (CAFM) solution that helps maintenance and facility managers to manage their organizations' maintenance operations.... Read More
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Agility by SSG Insight is an integrated cloud-based computerized maintenance management (CMMS) and facilities management (CAFM) solution that helps maintenance and facility managers to manage their organizations' maintenance operations.... Read More
 
IBM Maximo logo
 
Maximo Asset Management by IBM combines asset management with maintenance management. From a single system, companies can monitor and manage the full life cycle of their enterprise assets, including facilities, communications, transportation,... Read More
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Maximo Asset Management by IBM combines asset management with maintenance management. From a single system, companies can monitor and manage the full life cycle of their enterprise assets, including facilities, communications, transportation,... Read More

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MAPCON logo
 
MAPCON is a maintenance management solution for manufacturing and facilities industries that offers standalone asset management, preventive maintenance, work order management and more. The solution provides mobile apps for iOS and... Read More
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MAPCON is a maintenance management solution for manufacturing and facilities industries that offers standalone asset management, preventive maintenance, work order management and more. The solution provides mobile apps for iOS and... Read More
 
MaintiMizer logo
 
MAINTIMIZER from Ashcom Technologies is a computerized maintenance management system (CMMS) with integrated enterprise asset management (EAM) solution capabilities. The solution comes in three different variants based on their deployment... Read More
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MAINTIMIZER from Ashcom Technologies is a computerized maintenance management system (CMMS) with integrated enterprise asset management (EAM) solution capabilities. The solution comes in three different variants based on their deployment... Read More
 
TheWorxHub logo
 
TheWorxHub by Dude Solutions is a cloud-based maintenance management solution designed specifically for both healthcare organizations and senior living communities. Its suite of applications helps users coordinate activities and supports... Read More
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TheWorxHub by Dude Solutions is a cloud-based maintenance management solution designed specifically for both healthcare organizations and senior living communities. Its suite of applications helps users coordinate activities and supports... Read More
 
iMaint logo
 
iMaint is a computerized maintenance management system (CMMS) and enterprise asset management (EAM) solution that centralizes data and automates maintenance management tasks. iMaint is suitable for organizations of all sizes in a variety... Read More
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iMaint is a computerized maintenance management system (CMMS) and enterprise asset management (EAM) solution that centralizes data and automates maintenance management tasks. iMaint is suitable for organizations of all sizes in a variety... Read More
 
Axxerion CMMS logo
 
Axxerion CMMS is a cloud-based computerized maintenance management system (CMMS) suitable for any size company in different sectors including real estate, corporate, health care, education, retail, residential, manufacturing, service... Read More
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Axxerion CMMS is a cloud-based computerized maintenance management system (CMMS) suitable for any size company in different sectors including real estate, corporate, health care, education, retail, residential, manufacturing, service... Read More
 

Buyer's Guide

by Taylor Short,
Market Research Associate
Last Updated: July 12, 2018


Preventive (or preventative) maintenance software is one of the core components of a computerized maintenance management system (CMMS). It helps businesses maximize their resources, minimize operational downtime, extend asset life spans and reduce costs of maintaining assets.

Here's what we'll cover:

What Is Preventive Maintenance Software?
Common Features of Preventive Maintenance Software
Important Considerations
The Cost of Deferred Maintenance
Case Study

What Is Preventive Maintenance Software?

Preventive maintenance programs are an application of CMMS that help organizations manage preventive care, as opposed to corrective or predictive care, of assets. These assets can include, for instance, manufacturing equipment, medical equipment, HVAC equipment and furniture.

The primary objective of maintenance schedule software is to prolong the life of an asset with a preventative upkeep schedule. This maximizes asset value and limits unnecessary replacement costs. It achieves this by scheduling regular equipment upkeep, reducing downtime by combining routine tasks when possible, and subsequently reducing repair-based expenditures and losses resulting from delayed or halted production.

A preventive maintenance system schedules standard asset upkeep tasks at the necessary intervals for equipment (e.g., oil changes for vehicles every 3,000 miles). It supports ongoing asset care that’s based on hours in use, frequency of use or other variables. It also creates a schedule for regular upkeep that alerts staff of upcoming tasks, generates work orders, schedules necessary vendors for routine care and arranges the tools and resources necessary to complete a task.

Preventive tasks are often determined by manufacturer recommendations, requirements based on codes or legislation, “expert” suggestions or the standard care for similar assets based on frequency of use and performance metrics. Our preventive maintenance software reviews can help you make the best purchasing decision.

There's an important distinction to be made between preventive maintenance and predictive maintenance. Predictive maintenance is a similar but distinct category of CMMS software wherein meters or sensors predict when a machine may breakdown. Repairs are thus performed when a machine shows early signs of potential failure, as opposed to the preventive method of using past repairs data to set a schedule for future repairs.

Buyers should also consider calibration management software which offers functionality to keep all the tools and equipment used in maintenance management calibrated accurately.

Common Features of Preventive Maintenance Software

Common features found in planned maintenance software include:

Electronic triggers & alerts Notifies the appropriate staff of upcoming upkeep, whether it be an ongoing or routine task. These triggers are determined by calendars and meter settings and notify appropriate staff when a task is due. In some cases, a preventive maintenance program’s alerts can combine current and upcoming tasks, further lessening asset downtime.
Variable or Fixed Scheduling & Forecasting Allows an asset’s upkeep to be planned in advance and in coordination with other scheduled tasks. Maintenance scheduling software can also schedule contractors, reserve the necessary equipment for a task and track work orders for consistent record-keeping.
Managing Meters Monitors the performance of assets and informs the appropriate staff when an asset is performing outside of its normal range. A fleet preventative maintenance program, for instance, can track performance based on vehicle mileage and standard vehicle care. In addition to calendar-based scheduling, user-defined meters can be set based on variables like frequency of use or miles driven.
Procedure Data & Documentation Library Stores procedure data required for maintainable assets within a facility. These libraries act as a resource for all planned and unplanned upkeep tasks. These resources reduce time spent seeking solutions.
Asset History & Budget Tracking Tracks and records information such as cost metrics, service providers and care history, asset depreciation expectations, asset warranties and budget information for routine and planned tasks.

Important Considerations

Before purchasing a new preventive maintenance system, organizations should consider the following:

Compliance reporting. Many companies are required to meet industry-specific regulations enforced by government agencies such as OSHA. Preventive software makes it easier to ensure you are complying with the national and international regulations that apply to your company and industry, and to file appropriate reports. This reduces the risk of penalties that result from non-compliance.

SaaS vs. on-premise deployment. Preventive maintenance software programs can be deployed over the Web (also known as Software-as-a-Service, or SaaS) or installed on your premises. Both options have benefits and drawbacks, so it’s important to consider which one is best suited for your situation. For instance, Web-based or “cloud” software has lower initial costs and reduces the need for a dedicated IT team because the vendor provides support. However, if your facility is based in a remote location with poor Internet bandwidth, this may not be the best option. Additionally, if you need complex customizations, SaaS may not be the best fit. Meanwhile, on-premise systems generally cost more up-front and may require IT for maintenance and upgrades.

Mobile applications. Most preventive maintenance systems now offer mobile capabilities, which means that technicians in the field can complete tasks and access information on the go. For example, technicians and maintenance managers can:

  • Log real-time updates on repair jobs;
  • Take and upload pictures of assets for condition reports;
  • Access schedules, work orders, asset databases and parts inventories and
  • Scan QR codes on equipment to retrieve asset history, maintenance schedules and more.

These mobile capabilities expedite maintenance resolution, boost staff efficiency, cut costs and improve communication between personnel and management.

The Cost of Deferred Maintenance

Preventive maintenance has become a valuable and necessary effort for managers. In the economic downturn many organizations chose to defer preventive tasks that ended up being quite costly when equipment and assets face untimely replacement. Subsequently, many facilities are making the investment in maintenance planning software that not only stores repair history, but also offers crucial alerts notifying managers of upcoming tasks that are due for an asset or piece of equipment.

Historically, institutions have deferred maintenance because of a lack of funds or the need to realign budgets. However, this has led to costly repercussions and premature replacements. While organizations recover, many have taken the initiative to upgrade their preventative efforts to avoid more expensive major repairs. Some state organizations, like the California Department of General Services, are even offering state-funded preventative updates for safety-related upgrades like plumbing and roofing so that the educational process is not interrupted by temporary closures.

Case Study

Silver Reef Casino was facing many challenges with the way its facilities manager maintained its assets, which included everything from the guest room coffee makers to the washing machines and casino lights. There was no system in place to track work orders, review past maintenance records or even look up machinery serial numbers.

To fix these issues, Silver Reef Casino decided to invest in Bigfoot CMMS. The software allowed the maintenance staff to receive alerts whenever an asset needed regular maintenance, track all repairs and easily access information about any piece of machinery.

Screenshot of Bigfoot preventive maintenance software dashboard


Bigfoot CMMS also helped Silver Reef Casino save money in unnecessary replacement costs. Instead of waiting for a machine like a dryer to shut down—a replacement that could cost $20,000—the software sent reminders for regular repairs like installing a new $10 dryer belt before the old one completely broke.

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